Process of Grain Silo Temperature Measurement System

The grain silo temperature measurement system is not only functional but also features a precise and rigorous process. This article will delve into the details of the process of the grain silo temperature measurement system.

Sensor Manufacturing Process

Manufacturing of High - Sensitivity Sensors

High - quality sensors are made from high - purity metal materials through fine - tuning processes. This ensures high sensitivity and stability in the complex environment of grain silos. During production, they undergo multiple strict quality - control steps, including sensitivity testing.

Sensor Packaging Process

The packaging process of sensors is equally critical. It uses a multi - layer protective design. This not only extends the sensor's lifespan but also allows it to adapt to the harsh, humid, and dusty conditions inside grain silos. It ensures long - term stable operation.

Temperature - Measuring Cable Weaving Process

Selection and Pre - Treatment of High - Quality Materials

Before weaving, copper wires undergo strict surface treatment to remove impurities and oxide layers. This improves their conductivity and solderability. The insulation layer uses special polyester fiber materials with good electrical properties and high - temperature resistance. This ensures the cable's long - term stable operation in the grain silo environment.

Precision Weaving Process and Quality Control

During weaving, advanced weaving machines are used. They weave multiple copper wires at specific angles and densities to form a tight conductor structure. At the same time, strict quality tests are carried out on the woven cables. These include conductivity tests, insulation resistance tests, and tensile strength tests.

System Integration Process

Assembly and Debugging of Host and Sub - Machines

Ensure tight and reliable connections between modules. After assembly, conduct overall system debugging. Simulate the grain silo environment to comprehensively test temperature data acquisition, transmission, display, and alarm functions. This ensures stable operation in practical applications.

Integration and Optimization of Software System

The integration of the software system is a key part of the intelligentization of the grain silo temperature measurement system. Advanced programming techniques and algorithm optimization are used to achieve efficient data processing and analysis. The software has a user - friendly interface, making it easy to operate and maintain.

Installation and Commissioning Process

Scientific Installation Layout and Fixing Method

Sensors are evenly distributed inside and on the surface of the grain pile to ensure comprehensive and accurate temperature monitoring. Special fixing devices are used to securely install sensors on the silo structure. This prevents sensor displacement or damage due to grain movement or mechanical operations.

Precise On - Site Commissioning and Optimization

Optimize communication between the host and sub - machines to ensure stable and real - time data transmission. At the same time, test the system's alarm function to ensure timely alerts in case of abnormal temperatures. This reminds managers to take action.